Mercia Lifting Gear joins Aston Villa Foundation Community Partnership (Partnership delivered through Eleven Sports Media)
Mercia Lifting Gear is proud to announce its involvement in the Aston Villa Foundation Community Partnership, facilitated by hyperlocal sports marketing experts, Eleven Sports Media. Through the partnership, Mercia Lifting Gear will support the Aston Villa Foundation’s work across local communities – helping to create opportunities that encourage participation, wellbeing, and positive outcomes for people of all ages. “We’re proud to be partnering with the Aston Villa Foundation,” said Paul Clarke of Mercia Lifting Gear. “This isn’t just about putting a logo on something, it’s about backing work that genuinely helps people. We see this as a long-term commitment to our area and the people in it.” The programme offers local businesses a unique opportunity to align with Aston Villa’s community values while gaining visibility at one of the Premier League’s most renowned venues, creating a blueprint for how sport and business can work together to deliver lasting social impact. Mercia Lifting Gear’s involvement reflects its ongoing commitment to giving back and supporting initiatives that deliver meaningful community impact. Media contactEmail: info@mercialiftinggear.comWebsite: mercialiftinggear.com About Mercia Lifting Gear Mercia Lifting Gear is a UK lifting-gear specialist with over four decades of experience in the manufacture and servicing of crane and hoist equipment, supporting customers with solutions designed to help tackle a wide range of handling and lifting challenges. About Eleven Sports Media Eleven Sports Media helps local businesses partner with elite teams through in-venue media, content and community programmes, working with some of the biggest names in sport across the UK, Europe and the US. Founded in the north-west of England, UK, in 2009, the company moved into new headquarters in Manchester in 2025, following a multimillion-pound investment from growth capital investors BGF (https://www.bgf.co.uk/). Website: https://www.elevensportsmedia.com/ About Aston Villa Foundation Aston Villa Foundation is a registered charity (charity number 1152848) that delivers the community and social responsibility work of Aston Villa Football Club. Working with partners and stakeholders, it delivers projects and opportunities across areas such as education and employability, health and wellbeing, disability, football in the community, and community relations, guided by its mission of “Working Together to Enrich Lives”.
Energy-efficient industrial doors: How much can UK Facilities really save?
A busy warehouse where forklifts hum, staff move quickly, and doors open and close hundreds of times a day. Every time one stays open a moment too long, warm air escapes, cold air rushes in, and energy slips straight through the gap. It’s not just wasted heat, it’s wasted money. Across the UK, facility managers are realising that the right industrial doors do far more than keep a site secure, they can cut costs, support sustainability goals, and make daily operations smoother and smarter. Why specification matters In busy working settings, doors are constantly in motion opening for deliveries, forklifts, and staff access. Every second they stay open, your facility loses efficiency, allowing carefully controlled environments to fluctuate and systems to work overtime. It’s like trying to heat a building with the windows open. Specification matters because: Choosing the right door type, speed, insulation, and controls for each environment — otherwise, even a “good” door can underperform. Avoiding costly retrofits or downtime caused by poor fit, wrong materials, or non-compliance. Ensuring long-term efficiency, safety, and ROI from correct specification, not just installation. At Mercia, we design and install doors engineered to minimise this energy loss. Our high-speed and insulated systems keep temperature zones stable, reduce strain on HVAC equipment, and help lower your overall running costs, all while improving site performance and comfort. What makes a door energy-efficient? Here are the key attributes that deliver savings: Insulated panels: Doors with solid insulation reduce heat transfer. Tight seals and weather-proofing: Drafts and gaps around doors are a major energy leak. Fast opening/closing mechanism: Reducing the time a door is open (“keep-open time”) directly cuts the amount of external air ingress/egress. Automation and smart controls: Integrating doors with access systems and building management helps ensure they operate only when needed and are not left open unnecessarily. Proper installation and maintenance: Even the best door will underperform if poorly installed or maintained. Inspections and servicing help maintain the integrity of insulation, seals, and operation. How much can facilities save? While figures vary depending on building size, usage and climate control needs, here are some meaningful reference points: One industrial door manufacturer claims that replacing uninsulated doors with their energy-efficient models “delivers immediate and measurable results” with “the long-term savings on utility bills quickly offset the initial expense.” Another white paper finds that energy-saving doors achieved “annual energy cost reductions of up to €932 per door” in certain European applications, which gives a useful benchmark for large UK use. In a UK-specific case, a supplier highlighted that using insulated industrial doors helps “maintain a consistent indoor temperature, reducing the need for heating systems to work harder… over time, this results in significant energy savings.” For a medium-sized warehouse with multiple large doors, these savings can quickly add up into the tens of thousands of pounds annually. Calculating your own ROI When you evaluate the business case for upgrading your industrial doors, consider: Door size and number of cycles per day — larger openings and faster cycles mean more exposure and more potential savings. Type of facility and environmental control — cold storage, food manufacturing, or climates with significant temperature difference benefit more. Current door condition — older doors with worn seals, slow motors or no insulation lose more energy. Energy cost per kWh — higher local energy costs accelerate ROI. Downtime and productivity impact — missed cycles or slow doors cost more than just energy. Maintenance costs — factoring in long-term maintenance ensures you don’t trade one cost for another. Example: Suppose a facility has 4 doors, each opening 1000 times/week, with current doors losing significant heat because of slow operation and worn seals. Upgrading to fast-action, insulated, automated doors might reduce heat/cool air exchange by 30% (a figure referenced by suppliers) and reduce HVAC load accordingly. Over a year that could translate into a saving of many thousands of pounds depending on the facility size and HVAC run-time. Sustainability & ESG, beyond the cost savings Energy efficient doors link directly to your facility’s sustainability credentials: Reducing energy consumption lowers carbon emissions — a key metric for ESG reporting. Using insulated and fast-action door systems supports net-zero and carbon reduction commitments. For example, well-specified doors help maintain internal climates, thereby protecting sensitive goods and processes. Some doors are built with high recyclability (e.g., >95% recyclable components) and low U-values demonstrating superior insulation performance. Grants and funding (e.g., for energy-saving equipment) may be available to offset the cost of upgrades. How to upgrade strategically (without disruption) Upgrading doors in a live facility always carries the risk of downtime. Here’s a step-by-step approach: Conduct a site audit – measure current door spec, seal conditions, opening speeds, frequency, and HVAC load profiles. Quantify savings potential – calculate current energy loss, then estimate savings with better doors. Use supplier calculators where available. Prioritise high-impact doors – focus on high-traffic, high-temperature difference openings (cold stores, exterior bays). Select the right door type – ensure insulation, speed, seals and automation match usage. Plan installation around operations – minimise disruption (night shifts, staged installation, parallel doors). Ensure compliance and certification – make sure new doors meet legal standards, have valid U-value certifications, and come with maintenance plans. Monitor post-installation performance – track energy use, HVAC load, downtime and validate savings. Schedule ongoing PPM – even upgraded doors need maintenance to keep performance high. Why choose Mercia Industrial Doors for energy-efficient upgrades Beyond our industrial door expertise, Mercia also operates Mercia Green Solutions, a dedicated division focused on sustainability and energy efficiency. From reducing operational emissions to supporting clients’ ESG goals, this team drives environmentally conscious initiatives across every project. Whether it’s optimising building performance, integrating renewable technologies, or developing greener installation methods, Mercia Green Solutions ensures that sustainability isn’t an afterthought, it’s built into the foundation of everything we do. Whether you’re upgrading an entire facility or replacing a handful of high usage doors, Mercia ensures the investment delivers results.
Choosing the right industrial door for your facility
Imagine a busy warehouse floor, forklifts moving in sync, deliveries arriving by the minute, and the constant rhythm of operations that can make or break productivity. Now picture the doors: opening hundreds of times a day, standing between efficiency and chaos. The right industrial door quietly supports it all, keeping energy costs down, protecting staff, and maintaining compliance. The wrong one? It slows everything, drives up bills, and risks safety breaches. From food production lines to logistics hubs and manufacturing facilities, the choice of door isn’t just a technical decision… it’s a strategic one that shapes how smoothly, safely, and sustainably your site runs. Here’s how to understand what fits your environment, and why that choice matters. Start with your operational environment Before you look at specifications, consider how your doors are used. A door that opens 200 times a day for forklifts has very different requirements from a fire-rated personnel exit that stays closed most of the time. Understanding the cycle frequency and usage pattern can directly impact key performance indicators such as cycle time and overall equipment effectiveness, offering insights into throughput improvement and lean operations. Key checklist for door assessment: Cycles per day : ___ Traffic type (people, vehicles, machinery) : ___ Environment (temperature-controlled, exposed to weather) : ___ Required ratings (fire, sound, security) : ___ Impact of downtime on operations : ___ Answering these questions upfront narrows the field and prevents over- or under-specification. Comparing the main types Each door type serves a distinct purpose. Here’s how they compare: Roller Shutter Doors Pros: Space-saving, durable, can be manual or automatic. Cons: Unless upgraded, may offer lower insulation values. Best for: Workshops, warehouse access with moderate throughput. Sectional Overhead Doors Pros: Insulated panels give better thermal efficiency and weather resistance. Cons: Require ceiling/tracks clearance. Best for: Distribution centres, temperature-controlled environments. High-Speed Doors Pros: Rapid operation reduces open-time, cuts air exchange and heat loss. One article states they can reduce energy escape significantly. Cons: Higher upfront cost, requires appropriate maintenance. Best for: Food manufacturing, cold storage, high-throughput logistics. Steel Security & Personnel Doors Pros: Enhanced protection, fire-rated or high-security options. Cons: Heavier, may require specialist installation. Best for: Plant rooms, external access points, secure zones. Fire-Rated and Smoke-Curtain Doors Pros: Certified to standards such as BS EN 16034 for doors/windows Cons: Mandatory maintenance and test certification required. Best for: Public buildings, car parks, manufacturing where compartmentation is needed. Compliance: Don’t cut corners Every industrial door specification process in the UK should include compliance checks: Make sure products align with standards such as BS EN 13241 for industrial doors. Powered/automated doors may fall under the Supply of Machinery (Safety) Regulations 2008. Ensure the product (or installation) carries the correct UK-market marking: UKCA or CE as permitted. Verify that installation and ongoing maintenance are by competent persons; performance and periodic inspection are part of compliance. Neglecting compliance can not only risk enforcement action but may invalidate insurance cover or fail audit requirements. Matching door type to facility goals Facility Type Primary Need Recommended Door Type Warehousing & Logistics High-traffic access, fast cycle times High-Speed or Sectional Overhead Doors Manufacturing Plants Safety and process segregation Roller Shutters or Fire-Rated Doors Cold Storage / Food Processing Temperature retention Insulated High-Speed Doors Retail & Distribution Units Aesthetic, reliable access Sectional or Aluminium Roller Doors Data Centres / Utilities Security and restricted access Steel Security Doors Selecting based on your core operational priority; speed, insulation, safety or security, ensures every pound spent brings measurable return. Installation and Maintenance Considerations Even the best-specified door under-performs if it’s poorly installed or serviced. Always choose an installer who: Is familiar with the compliance regime and able to provide risk assessments + method statements. Provides full planned preventive maintenance (PPM) with digital logs and compliance records. Is comfortable integrating automation and monitoring solutions when required. The energy-efficiency factor Beyond compliance, industrial doors are now seen as energy assets. Insulated panels and fast-action doors reduce heat loss or cold air ingress significantly in temperature-controlled zones. For example, one article on insulated industrial doors highlights how they reduce energy usage and maintain temperature stability. Also ensure your specification includes a proper U-value rating (lower is better) and effective sealing. Upgrading doors may further support sustainability commitments and align with ESG targets and energy-efficiency funding mechanisms. Why choose Mercia Industrial Doors Mercia Industrial Doors specialises in tailored, compliant and energy-efficient door systems across the UK. Nationwide installation and maintenance Certified engineers familiar with Machinery Regulations and BS EN standards Support for automation and smart-control integration PPM packages to reduce downtime and extend lifespan Transparent digital service documentation to support audit readiness Whether you’re building new or modernising an existing site, Mercia delivers performance without compromise. Key Takeaways Choose the right door based on environment, usage, and compliance needs. Verify work-equipment obligations, BS EN 13241 and UKCA/CE certification. Factor in energy efficiency and automation for long-term return. Ensure installation and maintenance are planned, documented and auditable. Partner with an experienced provider to turn reliability, safety and savings into reality.
The future of industrial doors: Automation, smart controls, and energy efficiency
Industrial doors have evolved far beyond simple metal shutters. Once purely mechanical, they’re now intelligent systems that do much more than open and close – regulating temperature, improving security, and helping facilities meet sustainability goals. As technology advances, so do expectations. Facility managers want doors that provide data insights, improve energy efficiency, and integrate seamlessly with wider building management systems. So where are industrial doors heading next – and how can your facility stay ahead? Let’s take a closer look. The Shift Toward Automated Door Systems In the UK, the demand for automated industrial doors is growing fast. With increasing operational complexity, companies are prioritising systems that reduce manual labour, improve safety, and streamline access. Automation transforms an industrial door from a static asset into a responsive component of your facility’s ecosystem. Core benefits include: Speed and efficiency: Doors open and close faster, reducing waiting times in high-traffic areas. Improved safety: Sensors and safety edges detect movement and prevent accidents through automatic reverse or stop functions. Operational control: Managers can monitor and adjust door usage remotely. According to Verified Market Reports, the global industrial doors market is expected to reach USD 20.8 billion by 2033, growing at a rate of 6.8% per year – and automation is one of the main drivers behind that growth. What “Smart Control” really means Smart industrial doors are equipped with sensors, logic controllers, and connectivity tools that allow for intelligent decision-making based on environmental or operational data. Examples of smart control integrations include: Access control systems – doors only operate for authorised staff or vehicles. Motion sensors and loops – reduce unnecessary opening and closing, conserving energy. Environmental sensors – adjust operation based on temperature, humidity, or air pressure. Remote monitoring – engineers can assess performance data and schedule maintenance before breakdowns occur. These systems aren’t just convenient, they’re foundational to Industry 4.0, where connected equipment delivers predictive insights, minimising downtime and maximising efficiency. Integration with building management systems (BMS) Modern industrial doors can now interface with Building Management Systems (BMS) to create a fully connected facility. That means: Doors close automatically when HVAC systems activate, maintaining internal climate zones. Access patterns are logged and analysed to improve logistics flow. Maintenance alerts feed directly into asset management platforms. When combined with energy-efficient design, BMS integration allows facility managers to make smarter, data-led decisions about how and when doors operate – balancing productivity with sustainability. And what about energy efficiency? The energy-saving potential of modern industrial doors can’t be overstated. Poorly sealed or slow-closing doors can waste thousands of pounds per year in lost heat. High-speed and insulated door systems can: Reduce heat loss by up to 30 % in temperature-controlled environments (Industrial Door Engineering). Support ESG and carbon-reduction goals aligned with UK Net Zero targets. Maintain hygiene in food and pharmaceutical facilities by limiting air exchange. And as UK organisations face growing pressure to report on Scope 1 and 2 emissions, upgrading to energy-optimised doors becomes not only a cost-saving measure – but a compliance advantage. You can read more about energy-efficient doors here: Energy-Efficient Industrial Doors. Retrofitting vs Replacing: What’s possible? Automation isn’t just for new builds. Many existing facilities can retrofit automation systems onto manual or semi-automatic doors, but it depends on door type, age, and usage conditions. Before retrofitting, consider: The structural integrity of the existing door Motor and drive compatibility Door weight and cycle frequency Available space for control systems Mercia Industrial Doors carries out detailed feasibility assessments to identify whether automation or replacement is the smarter investment, ensuring compliance, performance, and safety come first. Just get in touch here. Regulations and machinery directive compliance Automated doors are still bound by the same legal frameworks as traditional ones. Under the Machinery Directive, every powered door must be: Installed by competent professionals Tested for safety (including emergency stop and auto-reverse) Marked with CE or UKCA certification Inspected and maintained at regular intervals Ignoring these standards doesn’t just risk downtime – it risks your legal compliance. If you’re upgrading, make sure your installer provides a full Declaration of Conformity and ongoing maintenance support to ensure continuous compliance. The role of predictive maintenance and data monitoring The next frontier in door management is predictive maintenance. Instead of reactive or time-based servicing, connected doors can report performance metrics in real time, identifying issues before they cause a failure. For example: Door cycles are tracked to predict wear patterns. Sensors monitor motor torque or speed variations. Engineers receive alerts for misalignments or increased friction. This proactive approach aligns with smart facility management principles – optimising uptime, extending asset life, and reducing maintenance costs over time. Why Choose Mercia Industrial Doors for Automation Automation and smart controls require precision engineering, deep technical knowledge, and long-term compliance management. That’s where Mercia Industrial Doors excels. Expert automation specialists trained in both new builds and retrofits Integration with access control, safety, and BMS systems Nationwide coverage with certified engineers Transparent maintenance documentation and digital reporting Whether you’re upgrading existing doors or designing a smart facility from scratch, Mercia combines innovation with reliability to keep your site safe, compliant, and future-ready.
The key to reliable industrial doors, planned preventive maintenance (PPM)
Industrial doors do a lot of heavy lifting, literally. They open and close hundreds of times a day, keeping operations flowing and facilities secure. But like any high-use mechanical system, they need more than a quick fix when something breaks. They need planned care. That’s where Planned Preventive Maintenance (PPM) comes in, a structured approach to servicing that keeps your doors compliant, safe, and fully operational. If you’re managing a warehouse, logistics hub, or manufacturing site, PPM isn’t a “nice to have,” it’s a legal and operational essential. What is planned preventive maintenance (PPM)? Planned preventive maintenance is a proactive servicing programme designed to identify and address wear and tear before it becomes a problem. Instead of waiting for doors to fail (and causing downtime, safety risks, or compliance breaches), PPM involves regular, scheduled checks to ensure every component —from motors to safety sensors —is functioning properly. Industry standards like guide PPM: PUWER (Provision and Use of Work Equipment Regulations 1998) BS EN 13241 for industrial, commercial, and garage doors Manufacturer servicing recommendations By following these frameworks, you can keep your industrial doors safe, compliant, and reliable year-round. Why PPM is a legal requirement (Not just a best practice) Every piece of work equipment, including industrial doors, must be “maintained in an efficient state, in efficient working order, and in good repair.” That means maintenance is not optional. Failure to plan regular servicing can lead to: Safety breaches and injuries Legal liability for the facility owner or manager Failed health and safety audits Increased repair costs or total replacement You’re required to demonstrate that yourmaintenance regime is “reasonable and proportionate to risk.” For high-use industrial doors, this means at least biannual checks, or quarterly for high-traffic sites. What a PPM Programme Covers A high-quality maintenance plan goes beyond quick lubrication and cleaning. It’s a complete operational and safety review. Typical PPM tasks include: Checking motor performance and drive systems Testing control panels and safety circuits Verifying sensors, photocells, and auto-reverse functions Inspecting door panels, guides, rollers, and seals Assessing alignment and smooth operation Ensuring all safety signage and emergency systems are in place Recording findings and issuing compliance documentation A PPM engineer will also log each visit, flag potential failures, and schedule any necessary repairs. The Real Cost of Reactive Maintenance When a door fails, it doesn’t just stop your operation; it sets off a chain of costs. Unplanned downtime can affect everything from delivery schedules to compliance inspections. According to a 2023 industry report, UK manufacturers lose over £40 billion each year due to unplanned equipment downtime. The average production facility experiences around 15 hours of downtime per week, much of which is avoidable through preventive maintenance. That’s why PPM is as much about protecting productivity as it is about compliance. How to Structure a Maintenance Schedule A PPM plan should be built around your site’s door usage, environment, and compliance requirements. Here’s a typical schedule for industrial doors: Timeline Action Notes Day 1 Initial installation inspection Confirm compliance with BS EN 13241 Month 6 Interim inspection Address minor wear and tear; lubricate moving parts Year 1 Full compliance audit Review documentation, perform full safety test Year 3 Major overhaul Replace worn components and update control systems For high-traffic doors (e.g. logistics loading bays), inspections may be required every 3–6 months. Documentation: Your Compliance Lifeline Good documentation isn’t just about record keeping; it’s proof of due diligence.Each PPM visit should generate a service report that includes: Date and location Engineer credentials Checklist of inspections performed Notes on defects and remedial actions Compliance sign-off These reports form part of your audit trail, protecting your business in the event of an inspection or incident. Tip: Store digital copies in a centralised system with automated reminders for next inspections, it saves time and demonstrates proactive management. How PPM supports safety and sustainability PPM doesn’t just keep your doors running, it keeps your facility safe, energy-efficient, and sustainable. Benefits include: Lower risk of accidents or mechanical failures Consistent compliance with insurance requirements Reduced energy loss from poorly sealed or misaligned doors Extended lifespan of assets, reducing waste and replacement costs Preventive maintenance is a simple, measurable way to contribute to your ESG goals and demonstrate operational excellence. Working with the right maintenance partner Partnering with a certified maintenance provider ensures every inspection meets legal and technical standards. What to look for: BS EN 13241-certified engineers Transparent service reports and documentation 24/7 emergency response Nationwide coverage A proven track record across your industry Mercia Industrial Doors provides all of the above, combining engineering expertise with transparent compliance reporting. Whether you manage one site or twenty, Mercia ensures every door remains safe, efficient, and audit-ready. Why choose Mercia Industrial Doors for PPM ✓ UK-wide coverage with rapid response ✓ Certified engineers trained in manufacturer standards ✓ Digital documentation for easy audit access ✓ Flexible maintenance contracts tailored to site needs ✓ Proactive scheduling and automated reminders With Mercia’s planned maintenance packages, you can forget the stress of last-minute repairs and focus on running your facility confidently, compliantly, and efficiently. Key Takeaways Maintenance is a legal requirement. Regular PPM inspections reduce downtime and extend lifespan. Document every inspection and keep records accessible. Choose certified providers for compliance assurance. Preventive care protects both productivity and safety. Next Steps Review your current maintenance schedule – identify gaps in inspection frequency or documentation. Book a site assessment with Mercia Industrial Doors – get a tailored PPM plan for your facility. Set reminders for inspections – align PPM visits with compliance checks.